Jiangyin Golden Machinery Equipment Co , Ltd
Jiangyin Golden Machinery Equipment Co , Ltd
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Hot Sale High Pressure Casting 5000mm 16mncr5 Pinion Gear Steel Blanks
1. All size of casted steel pinion gears
2. Material: Stainless, carbon and alloy steel
3. Process: Hot forged with heat treatment N+Q+T
4. MOQ: 1 pcs
5. Delivery time: About 20days from your order
6. OD: From 200mm to 5000mm we still could producing the products according client's requirement
7. Packing: Prepainted with antirust oils before packing in the woodencase
8. Others: Competitive price and best quality!
Raw material:
A182 F5 F9 F11 F51 F53 F55 F60 F304H F316H F317H, C276 INCONLE 600 625; And etc...
ANSI B16.47-A MSSCLASS 150 300 400 600 900 LBSWN BL
ANSI B16.47-B APICLASS 75 150 300 400 600 900 LBS
ANSI/ASME B16.36CLASS 300 400 600 900 1500 2500 LBSORIFICE
ANSI/ASME B16.48CLASS 150 300 400 600 900 1500 2500 LBSFIG. 8
SPACER AND BLANK
SPECTACLE
AWWA C207CLASS B & D TABLE 2/3, CLASS E TABLE 4SO PL BL
EN 1092-1PN 2.5 6 10 16 25 40 63 100 160 250 320 400PL LOO BL WN SO TH
BS 4504PN 2.5 6 10 16 25 40PL WN TH BL SO
DINPN 6 10 16 25 40PL WN TH BL LOO SO
UNIPN 6 10 16 25 40PL WN TH BL LOO
SABS/SANS 1123CLASS 600 1000 1600 2500 4000 KPAWN PL TH SO BL
JIS B2220/KS5K 10K 16K 20K 30K 40KSOP/PL SOH/SO BL
GOSTPN 1 1.6 2.5 4 6.3 10PL WN BL
ASTABLE D E F HPL SO BL
Quality Control
| 1 | Planning | For every project, we make production schedule plan on the produce progresss with timeline |
| 2 | Processes | We apply a disciplined Production Part Approval Process (PPAP) approach, based on the tough demands of the automotive industry. We use Failure Mode and Effects Analysis (FMEA) to design out potential failures and dual source netting to ensure processes are stable before we launch them full-scale. |
| 3 | Technology | We design and build application-specific technologies that can inspect 100% of the parts we manufacture and assemble. Then we bar code all products to speed them efficiently to customers. |
| Item | Process |
Facility
| Inspection items | Standard |
01 | Steel material inspection | Chemical composition (EF+LF+VD) | Material standard | |
| surface | Ingot inspection specification | |||
| Ingot type and weight | Material standard | |||
| 02 | Material store | Division put | warehouse management | |
| 1 | Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
| 2 ↓ | Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions | Forging process card Forging procedure |
| 3 ↓ | Heat treatment | heat treatment furnace | heat treatment charts | 1st heat-treatment card Forging procedure |
| 4 ↓ | Rough inspection | Dimensions, apperance, Mark | Inspection specification Forging procedure | |
| 5 ↓ | Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
| 6 ↓ | Saw cutting | Saw machine | Dimension | IQC and forging |
| 7 ↓ | rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
| 8 ↓ | UT | UT equipment | Single defect, concentrated defects bottom wave attenuation | UT standard or customer's technical requirements |
| 9 ↓ | Q+T heat treatment | heat treatment furnace | heat treatment charts | Heating process specification |
| 10 ↓ | Sampling or machining | machining tool | rough machining drawing sampling drawing | sample machining drawing |
| 11 ↓ | mechanical property test | tensile testing machine/ impact testing machine | ambient temperature,humidity, Test temp.Sample dimension, test method | Standard technical specification |
| 12 ↓ | finish machining | machining tool | Dimension,appearance | finish machining drawing |
| 13 ↓ | UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
| 14 ↓ | MT | MT equipment | Magnetic particle indication | Test standard or Technical requirements |
| 15 ↓ | Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
| 16 ↓ | Final inspection | Appearance, dimension, mark acceptance inspection | Product inspection specification Product standard P.O. | |
| 17 | Protection/ package | Blasting Blasting equipment | appearance coating thickness | Product standard Technical requirements |