Jiangyin Golden Machinery Equipment Co , Ltd
Jiangyin Golden Machinery Equipment Co , Ltd
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Hard Chrome Plated S45c 1045 CK45 Ra0.4 Hydraulic Cylinder Piston Rod
Detailed Description:
1. Forging Production Flow
2. Enquiry With Drawing In Details
3. Confirm Steel Material, Chemical Compositions, Mechanical Properties, Tolerances
4. Confirm Payment Terms, Order Materials or Check Material in Stock
5. Check Material Chemical Compositions, Material Weight, Dimensions
6. Cut Materials, Record Weight, Pre-Heating For Forging
7. Forging Ratios, Heat Treatment After Forging, Dimension Check
8. Rough Machining, UT Test, Heat Treatment
9. Final Machining, UT & PT Test, Dimensions Inspection, Mechanical Properties Test
10. Customer Inspection at Site, Packing, Delivery Arrangement
11. Balance Payment Confirmation, Dispatch Forgings or Castings
12. Bill of Loading Confirmation, MTC Dispatch, Customs Clearances
13. Order Accomplished
1) Product Name: Steel solid shaft, Steel bright round bar, Steel chromed piston rod, Steel polished round bar
2) Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo7-6 etc.
3) Max weight: 10ton.
4) MOQ: 1 ton.
5) FOB Port: Shanghai Port, China.
6) Delivery Time: 60ton in 30 days.
7) Delivery Condition: Rough Machined, Heat Treated, Fine Machined + EN10204: 3.1B
8) Payment: 30% T/T in advance, Balanced C. A. D.; Or 100% L/C.
Mill Frequently Used Steel Materials:
1) Steel Shaft: 1045, 4140, 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fitting:SA335 P91,SA182 Gr.F1,Gr.F5, Gr.F11 CL2, Gr. F12 CL2, Gr. F22 CL3, SA350 Gr. LF1, Gr. LF2,Gr. LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo.
Packaging Details & Delivery Detail:
| wooden or steel package seaworthy packing |
| about 35 days from order or as per customer requirement |
| Item | Process | Facility | Inspection items | Standard |
01 | Steel material inspection | Chemical composition (EF+LF+VD) | Material standard | |
| surface | Ingot inspection specification | |||
| Ingot type and weight | Material standard | |||
| 02 | Material store | Division put | warehouse management | |
| 1 | Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
| 2 ↓ | Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions | Forging process card Forging procedure |
| 3 ↓ | Heat treatment | heat treatment furnace | heat treatment charts | 1st heat-treatment card Forging procedure |
| 4 ↓ | Rough inspection | Dimensions, apperance, Mark | Inspection specification Forging procedure | |
| 5 ↓ | Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
| 6 ↓ | Saw cutting | Saw machine | Dimension | IQC and forging |
| 7 ↓ | rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
| 8 ↓ | UT | UT equipment | Single defect, concentrated defects bottom wave attenuation | UT standard or customer's technical requirements |
| 9 ↓ | Q+T heat treatment | heat treatment furnace | heat treatment charts | Heating process specification |
| 10 ↓ | Sampling or machining | machining tool | rough machining drawing sampling drawing | sample machining drawing |
| 11 ↓ | mechanical property test | tensile testing machine/ impact testing machine | ambient temperature,humidity, Test temp.Sample dimension, test method | Standard technical specification |
| 12 ↓ | finish machining | machining tool | Dimension,appearance | finish machining drawing |
| 13 ↓ | UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
| 14 ↓ | MT | MT equipment | Magnetic particle indication | Test standard or Technical requirements |
| 15 ↓ | Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
| 16 ↓ | Final inspection | Appearance, dimension, mark acceptance inspection | Product inspection specification Product standard P.O. | |
| 17 | Protection/ package | Blasting Blasting equipment | appearance coating thickness | Product standard Technical requirements |
Packing and delivery